Primary StripPR PVR Strip+Primary BlisterPR PVR Blister+Secondary PVRIPVRS SMART+Vision InspectionVISION-360°Primary TubePR PVR Tube+Bundler MachineBundle Aggregation+Tamper-EvidentTEPVRS SMART+Bulk 2D AggregationPCR ASMART+

Primary Packaging Serialization Station

PR PVR Tube+

01Data Integrity

Smart ID, OCR & Pharmacode Verification

99.98% Grading Accuracy

Simultaneous in-line decoding and ISO grade verification of 2D DataMatrix codes, batch numbers, and pharmacode on tube crimp.

Zero-Defect Line Execution & Rejection

Every critical process is sensor-verified to prevent defect escapes and maintain rigorous GMP compliance.

Positive Validation

Precision Rejection with Reject Confirmation

High-speed pneumatic starwheel/pusher system with downstream optical sensors verifying that defective tubes are discarded.

✓ Pneumatic Reject Pusher✓ Dual Sensor Confirmation✓ Zero Defect Escape

Physical Segregation

Secure, Locked Reject Collection

Dedicated SS304 lockable reject containment bin preventing unverified tubes from re-entering the primary packaging line.

✓ Supervisor Key Lock✓ SS304 Cleanroom Finish✓ Full Batch Segregation

Instant Line Protection

Intelligent Alarms & Real-Time Notifications

Three-color stack light tower, acoustic buzzer, and live HMI error logs for low ink warnings and consecutive reject triggers.

✓ 3-Color Light Tower✓ Audible Line Alarm✓ Live HMI Error Logs

1-Minute Setup

Recipe-Based Rapid Changeovers

Pre-programmed digital recipes for various tube diameters and materials. Recalls print layouts and strobe timing in 1 click.

✓ Single-Touch Recall✓ < 60s Batch Setup✓ Unlimited Recipe Storage

Universal Interlock

Seamlessly Integrates with Your Packaging Line

Custom-engineered brackets and standardized PLC signals allow drop-in installation on all major Indian and international blister packers.

Tube Filling MachineHigh-Speed Filler✓ Synchronized

Tube Sealing UnitHot-Air / Ultrasonic✓ Synchronized

Rotary CartonerSecondary Cartoner✓ Synchronized

Laminated Tube LinePharma Packaging✓ Synchronized

Aluminum Tube LineOintment Line✓ Synchronized

Modular IPC Mounting Configurations

Select from 3 standard factory mounting formats designed for seamless cleanroom integration and operator ergonomics.

PR PVR Wall Mount

📐 Cleanroom CAD1:1 Spec

MOUNTING & INTEGRATION FORMAT

PR PVR Wall Mount Console

Sealed stainless steel wall-mounted operator console with IP65 cable gland entries. Keeps cleanroom floors completely clear.

✓IP65 Sealed Cable Entry

✓Cleanroom Wall Flush Mount

✓15.6" Anti-Glare Touchscreen

✓Maximum Sanitation Access

Engineering Specifications

Technical Specifications & Performance Data

Comprehensive electrical, mechanical, camera optics, printing, and industrial computing parameters.

Distinct Specifications

	Tube Packaging Lines
Parameter	PR PVR Tube+ (Standard)	Rotary High-Speed Line
Host Machines	Tube Line	Continuous Rotary Line
Max Throughput	As per Host machine	Up to 300 PPM
Frame Structure	SS304 \| Aluminum	SS304 Cleanroom Finish
Bracket Size	450 x 450 x 200 (mm)	Custom Line Brackets
Machine Weight	25 kg	35 kg

General Specifications

Printer

Print Resolution	up to 600 dpi
Print Height	12.5 mm per head
Power Supply	100–240 VAC, 50/60 Hz, 2 A
Connectivity	Gigabit Ethernet
Printer Type	TIJ, TTO, CIJ, Laser
Max No. of Heads	up to 8 Heads

PLC

Power Supply	24 VDC (DC/DC/DC versions)
Connectivity	Gigabit Ethernet
Memory	Upto 24 KB
Protection	Industrial-Grade
Digital Inputs	14 DI CPU-Integrated
Digital Outputs	10 DO CPU-Integrated

Inspection

Camera Type	Smart (Smart+), GigE (Smart)
Algorithms	OCRMax, IDMax, 2DMax, Stacked Symbologies
Lighting	In-built / Outer Light
Connectivity	Gigabit Ethernet
Lens	Fixed focal length - 8, 12, 16, 25, 35, 50 mm
Power Supply	24 VDC / PoE

System

Processor	Intel i5
OS	Windows IoT
SSD / RAM	500 / 16 GB
Touchscreen	Yes